Pallet Shuttle Systems
Pallet Shuttle Systems Overview
Pallet Shuttle Systems are revolutionizing the way warehouses manage high-density storage. Whether you’re in manufacturing, cold storage, or distribution, these systems offer the perfect balance of speed, safety, and automation to streamline your operations. A Pallet Shuttle System is a semi-automated, high-density storage solution that loads and retrieves pallets within deep storage lanes, offering a more effective way to manage inventory. These systems are able to move pallets at high speeds throughout storage lanes with limited forklift interaction, which reduces operational risks and optimizes both safety and storage density. The system’s unique ability to store densely without requiring pitch to function, coupled with the system’s adherence to national fire regulations, has made it an optimal solution for many facilities.
Inside The Pallet Shuttle: Specifications & Features
10 models of Pallet Runner carts are available based on the pallet size. The general specifications are as follows:
| Category | Specification |
|---|---|
| Pallet Size | Configurable to any width, can handle different depth pallets |
| Capacity | Standard Carts = 3,000 lbs. Heavy Duty Carts = 4,400 lbs. |
| Pallet Spacing | .79 inches and up (.39-inch increments) |
| Temperature | -22 to +132 degrees Fahrenheit |
| Battery | 48 V Lithium-Ion Battery; Recharges in 5 Hours |
| Run Time | 10-12 Hours (Idle time does not count towards run time) |
How Does the Pallet Shuttle Technology Work?
The shuttle is positioned into the storage lanes via a forklift and autonomously moves pallets to their designated positions. Warehouse operators use a remote to control the cart, selecting functions such as “continuously load” or “single pallet in” (just to name a few), which allows for precision and consistent placement of pallets. The simplicity of user controls ensures that operators can select pallets for storage or retrieval with ease, and the shuttle then automatically completes the task, maintaining high accuracy while significantly reducing manual labor.
The system’s dual RF/WiFi communication ensures reliable and continuous operation, providing the ability to interface with existing WMS systems. It is also highly scalable, capable of managing varying operational demands and adapting to future growth, making it an ideal solution for expanding warehouse needs.
Key Benefits of Pallet Shuttle Systems
The pallet shuttle is a key component within Prestige’s Automated Systems, designed to maximize storage density, reduce forklift traffic, and streamline warehouse operations.
Increased Storage Density: Maximize the use of your warehouse space with more compact storage options. With a Pallet Shuttle System, you can store multiple pallets deep in racking lanes on a horizontal plane (i.e., no reliance on gravity rollers), significantly enhancing the storage capacity compared to traditional systems. Because no pitch is required, Pallet Shuttle Systems have no limitation when it comes to the depth of a system. Pallet Runner systems can increase utilization by up to 50%, providing a more efficient use of your available space.
Enhanced Safety: Reduced forklift traffic results in a safer working environment, minimizing accidents, damage to racks, and product losses. The automated movement of pallets also minimizes the need for operators to navigate tight spaces, reducing risk. Pallet Runner also prevents costly product and rack damage, providing a safer and more reliable solution.
Boosted Efficiency: Automate repetitive tasks such as pallet loading and unloading, minimize forklift travel time, and improve throughput for faster order fulfillment. This system also allows multiple operators to work simultaneously, further enhancing productivity. The Pallet Runner system is capable of running 24/7 with easy-to-replace lithium-ion batteries, each offering up to 10 hours of run time between charges.
Versatile Configuration: Choose between First In, First Out (FIFO) and Last In, First Out (LIFO) configurations depending on your operational requirements, providing the flexibility needed to adapt to different storage demands. The Pallet Runner’s “Controlled Storage” feature allows for instant switching between FIFO and LIFO directly from the handheld controller.
Applications for Pallet Shuttle Systems
Pallet Shuttle Systems are particularly well-suited for operations that require efficient handling of high volumes of the same SKU, or operations that benefit from reduced forklift use, such as:
- Cold Storage: With limited space and high costs, cold storage facilities can achieve maximum space utilization and reduce energy consumption by optimizing pallet movements. Pallet Runner systems can operate effectively in temperatures ranging from -22 to +132 degrees Fahrenheit, making them ideal for freezer environments.
- Manufacturing: Manage raw materials and finished goods efficiently by reducing waiting times and improving production line integration.
- Food and Beverage Distribution: Handle large quantities of uniform products efficiently while adhering to strict handling standards to reduce product damage.
- Retail Warehousing: Improve inventory management and store products closer together, allowing for efficient retrieval during peak periods, reducing costs, and optimizing space utilization.
- Pharmaceutical Storage: Maintain precise inventory control while complying with stringent safety and regulatory standards, ensuring sensitive products are stored safely and efficiently.
Unlock the potential of your storage space – Contact our team for a free consultation!
Compliance with NFPA Guidelines for Enhanced Fire Safety
One of the key advantages of implementing a Pallet Shuttle System like Pallet Runner is its ability to meet the stringent requirements set forth by the National Fire Protection Association (NFPA). According to NFPA 13, deep lane storage systems—those extending 20 feet or deeper—are generally required to have costly in-rack sprinkler systems unless there is a minimum spacing of 6 inches between pallets.
With traditional storage systems, achieving this separation is a significant challenge, often necessitating in-rack sprinklers, which can be both prohibitively expensive to install and a logistical issue if they activate. However, Pallet Runner addresses this challenge head-on by offering precise control over pallet spacing. The system’s automated shuttles can maintain the 6-inch clearance required by NFPA 13, effectively eliminating the need for in-rack sprinklers in many cases.
Benefits of NFPA Compliance with Pallet Runner:
- Cost Savings: Avoiding in-rack sprinkler installation not only reduces upfront costs and maintenance expenses but also helps keep insurance premiums down. Adhering to NFPA guidelines demonstrates compliance with fire safety standards, which can prevent insurance providers from increasing rates—a critical consideration for large warehouses.
- Improved Safety and Risk Mitigation: Compliance with fire safety standards lowers the risk of fire-related incidents and helps protect both inventory and employees.
- Operational Efficiency: Without in-rack sprinklers, there’s less potential for water damage from accidental activation, minimizing disruptions and preserving productivity.
By choosing Pallet Runner, you’re not only enhancing storage density and automation but also achieving a more compliant, cost-effective, and safe storage system.
Fully Automated Pallet Shuttle System
While the Pallet Runner provides a robust semi-automated storage solution, Prestige also offers a fully automated alternative in partnership with Automha. The AutoSatMover system represents the pinnacle of automated pallet shuttle technology. This system comprises two key components: the Supercap and the AutoSatMover “Mother” cart. The Supercap, similar to the Pallet Runner but powered by a capacitor, ensures efficient and rapid movement of pallets within the lanes. Meanwhile, the AutoSatMover cart is responsible for transporting pallets across different bays, seamlessly navigating to the correct positions.
In operation, a lifter transports a pallet to the designated level within the system. The AutoSatMover then takes over, moving the pallet to the appropriate bay, where the Supercap precisely positions it within the storage lane. These systems are fully integrated with a customer’s Warehouse Management System (WMS), which governs all movements, ensuring a highly efficient, automated workflow that significantly enhances storage density and operational speed. This integration makes the AutoSatMover an excellent choice for facilities looking to maximize efficiency and automation in their storage operations.
Why Choose Prestige Pallet Shuttle Solutions?
Tailored for Your Needs: Every warehouse is unique. At Prestige, we assess your space and operational requirements to design the best high-density storage solution for your needs, ensuring that the system you receive is perfectly suited for your operational flow.
Proven Reliability: We partner with a leading manufacturer in Automha to provide robust, durable pallet shuttle systems that can withstand demanding conditions. Our systems are built to handle high workloads, ensuring consistent operation and minimal downtime. The Pallet Runner is specifically designed for easy in-place maintenance and reliability, even in the most demanding environments.
Expert Support & Maintenance: From initial consultation and system design through installation and ongoing maintenance, our dedicated team ensures your system operates at peak efficiency. Our support team provides training and responsive maintenance, keeping your operation running smoothly at all times.
FAQ
Commonly Asked Questions
How does a pallet shuttle system differ from traditional pallet racking?
Unlike traditional racking, pallet shuttle systems automate the movement of pallets deep within storage lanes, allowing for denser storage and reducing the need for forklifts to enter aisles.
What types of businesses benefit most from pallet shuttle systems?
Businesses with high-volume, fast-moving inventory, limited warehouse space, or those seeking to optimize their storage density and improve operational efficiency can benefit significantly from pallet shuttle systems.
Can pallet shuttle systems handle different pallet sizes?
Yes, pallet shuttle systems are designed to accommodate various pallet sizes and weights, providing flexibility for diverse inventory needs.
